MANUAL DE INSTALACIÓN DEL MÓDULO DE UN LADO (en Inglés)

INSTALLATION MANUAL OF STANDARD SOLAR MODULES

 

1.0 GENERAL INFORMATION 
1.1 INSTALLATION MANUAL DISCLAIMER 
1.2 LIMITATION OF LIABILITY 
2.0 SAFETY PRECAUTIONS 
3.0 MECHANICAL / ELECTRICAL SPECIFICATIONS 
4.0 UNPACKING AND STORAGE 
5.0 MODULE INSTALLATION 
5.1 MODULE WIRING 
5.2 GROUNDING 
6.0 MOUNTING INSTRUCTIONS 
6.1 MOUNTING METHOD: BOLTING 
6.2 MOUNTING METHOD: CLAMPING 
6.3 INSERTION SYSTEMS 
6.4 MOUNTING METHODS WITH SINGLE-AXIS TRACKER 
7.0 MAINTENANCE 
8.0 MODULE CLEANING GUIDELINES 
ANNEX A: MECHANICAL AND ELECTRICAL RATINGS 
ANNEX B: GUIDANCE ON MODULE TEMPERATURE FOR SEVERAL LOCATIONS 
ANNEX C: INSTALLATIONS USING MODULE LEVEL POWER ELECTRONICS 
AMENDED EDITIONS AND DATES 

 

1.0 GENERAL INFORMATION

This general manual provides important safety information relating to the installation, maintenance and handling of CS-series solar modules.

Professional installer must read these guidelines carefully and strictly follow these instructions. Failure to follow these instructions may result in death, injury or property damage. The installation and handling of PV modules require professional skills and should only be performed by qualified professionals. The installers must inform end-users (consumers) the aforesaid information accordingly. The word "module" or "PV module" used in this manual refers to one or more CS-series solar modules.

This manual is only valid for the standard module types CS1V-MS, CS1VL-MS, CS1U-MS, CS1H-MS, CS1Y-MS, CS3U-P, CS3K-P, CS3W-P, CS3L-P, CS3W-MS, CS3L-MS, CS3LA-MS, CS3LB-MS, CS1HA-MS, CS3Y-MS, CS3Y-P, CS3N-MS, CS3SA-MS, CS6W-MS, CS7L-MS, CS7L-MS-R and CS7N-MS.
Please retain this manual for future reference. We recommend checking www.csisolar.com regularly for the most updated version.

 

1.1 INSTALLATION MANUAL DISCLAIMER

The information contained in this manual is subject to change by Canadian Solar without prior notice. Canadian Solar gives no warranty of any kind whatsoever, either explicitly or implicitly, with respect to the information contained herein.
In the event of any inconsistency among different language versions of this document, the English version shall prevail. Please refer to our product lists and documents published on our website at: www.csisolar.com as these lists are updated on a regular basis.

 

1.2 LIMITATION OF LIABILITY

Canadian Solar shall not be held responsible for damages of any kind, including – without limitation – bodily harm, injury or damage to property, in connection with handling PV modules, system installation, or compliance or non-compliance with the instructions set forth in this manual.

 

2.0 SAFETY PRECAUTIONS
Warning

Before attempting to install, wire, operate and/or service the module and other electrical equipment, all instructions should be read and understood. PV module connectors pass direct current (DC) when exposed to sunlight or other light sources. Contact with electrically active parts of the module, such as terminals, can result in injury or death, irrespective of whether or not the module and the other electrical equipment have been connected.

Avertissement

Toutes les instructions devront être lues et comprises avant de procéder à l’installation, le câblage, l’exploitation et/ou l’entretien des panneaux.
Les interconnexions des panneaux conduisent du courant continu (CC) lorsque le panneau est exposé à la lumière du soleil ou à d’autres sources lumineuses. Tout contact avec des éléments sous tension du panneau tels que ses bornes de sortie peut entraîner des blessures ou la mort, que le panneau soit connecté ou non.

General Safety
All modules must be installed by licensed electricians in accordance to the applicable electrical codes such as, the latest National Electrical Code (USA) or Canadian Electric Code (Canada) or other national or international applicable electrical codes.

	Protective clothing (non-slip gloves, clothes, etc.) must be worn during installation to prevent direct contact with 30 V DC or greater, and to protect hands from sharp edges.
	Prior to installation, remove all metallic jewelry to prevent accidental exposure to live circuits.
	When installing modules in light rain, morning dew, take appropriate measures to prevent water ingress into the connector.
	Do not allow children or unauthorized persons near the installation site or module storage area.

• Use electrically insulated tools to reduce the risk of electric shock.
• If the disconnects and over current protection devices (OCPDs) cannot be opened or the inverter cannot be powered down, cover the fronts of the modules in the PV array with an opaque material to stop the production of electricity when installing or working on a module or wiring.
• Carry the panels using both hands and do not use the junction box or cables as a grip
• Do not allow the panels to sag or bow under their own weight when being carried.
• Do not subject panels to loads or stresses, e.g., leaning on them or through the placing of weight on them.
• Do not install modules in strong wind.
• Do not use or install broken modules.
• Do not contact module surface if the front or rear glass is broken. This may cause electric shock.
• Do not attempt to repair any part of the module The PV module does not contain any serviceable parts.
• Do not open the cover of the junction box at any time.
• Do not disassemble a module or remove any module part.
• Do not artificially concentrate sunlight on a module.
• Do not connect or disconnect modules when current from the modules or an external source is present.

3.0 MECHANICAL / ELECTRICAL SPECIFICATIONS

Module electrical ratings are measured under Standard Test Conditions (STC) of 1000 W/m2 irradiance, with an AM1.5 spectrum, and a cell temperature of 25°C. Detailed electrical and mechanical characteristics of Canadian Solar crystalline silicon PV modules can be found in Annex A (Module Specifications) on www.csisolar.com. Main electrical characteristics at STC are also stated on each module label. Please refer to the datasheet or the product nameplate for the maximum system voltage.

Under certain conditions, a module may produce more current or voltage than its Standard Test Conditions rated power. As a result, the module short-circuit current under STC should be multiplied by 1.25, and a correction factor should be applied to the open-circuit voltage (see Table 1 below), when determining component ratings and capacities. Depending on your local regulations, an additional 1.25 multiplier for the short-circuit current (giving a total multiplier of 1.56) may be applicable when sizing conductors and fuses.

Table 1: Low temperature correction factors for open-circuit voltage

Alternatively, a more accurate correction factor for the open-circuit voltage can be calculated using the following formula:

T (°C) is the lowest expected ambient temperature at the system installation site.

αVoc (%/°C) is the voltage temperature coefficient of the selected module (refer to corresponding datasheet).

Electrical calculations and design must be performed by a competent engineer or consultant.

Please contact Canadian Solar’s technical support team for additional information pertaining to engineering optimization and approval of project specific module string lengths.

 

4.0 UNPACKING AND STORAGE

PRECAUTIONS

• Modules should be stored in a dry and ventilated environment to avoid direct sunlight and moisture. If modules are stored in an uncontrolled environment, the storage time should be less than 3 months and extra precautions should be taken to prevent connectors from being exposed to moisture or sunlight, like using connector endcaps. In any circumstances, it shall not be stacked vertically landscape packaging more than two layers; and for vertically portrait packaging, stacking is not allowed.
• When unloading modules pallets from flat truck, please use a crane or a forklift to remove the module pallets. When unloading modules pallets from containers, please use a fork lift to remove the module pallets, and the forklift should be close to the ground in order to avoid the top of module pallets touching the top of the cabinet door. The thickness of forklift teeth should be less than 75mm, and the length of the forklift teeth should be longer than 2300mm, when unloading 6W-MS module pallets with short side. For unloading CS7N-MS and CS7L-MS modules, the length of the forklift teeth should be longer than 1250mm and the width of forklift teeth should be wider than600mm (from middle to middle of the forklift teeth).
• Unpack module pallets carefully, following the steps shown on the pallet. Unpack, transport and store the modules with care.
• Modules must always be unpacked and installed by two or three people. Always use both hands when handling modules.

• For vertical package, unpacking and handling should be done with care. Visit our website or contact your Canadian Solar representative for more detailed unpacking requirements.

• Do not lift modules by their wires or junction box, lift them by the frame.
• Do not allow the panels to sag or bow under their own weight when being carried.
• Stacks of modules should contain no more than 12 modules, and the frames should be aligned.
• Do not place excessive loads on the module or twist the module frame.
• Do not stand, step, walk and/or jump on modules under any circumstances. Localized heavy loads may cause severe micro-cracks at cell level, which in turn may compromise module reliability and void Canadian Solar’s warranty.

• Do not support the module by the backsheet when handling or installing the module.
• Do not carry modules on your head.
• Do not drop or place objects (such as tools) on the modules.
• Do not use sharp instruments on the modules. Particular care should be taken to avoid module backsheets being damaged by sharp objects, as scratches may directly affect product safety.
• Do not leave modules unsupported or unsecured.
• Do not change the wiring of bypass diodes.
• Keep all electrical contacts clean and dry at all times.
• Do not expose the modules and its electrical contacts to any unauthorized chemical substance (e.g. oil, lubricant, pesticide, etc.).

PRODUCT IDENTIFICATION

Each module has three identical barcodes (one in the laminate under the front glass, the second on the rear side of the module and the third on the frame) that act as a unique identifier. Each module has a unique serial number containing 14 digits or 16 digits.

A nameplate is also affixed to the rear of each module. This nameplate specifies the model type, as well as the main electrical and safety characteristics of the module.

 

5.0 MODULE INSTALLATION

PRECAUTIONARY MEASURES AND GENERAL SAFETY

• Prior to installing modules please obtain information about any requirements and necessary approvals for the site, installation and inspection from the relevant authorities.
• Check applicable building codes to ensure that the construction or structure (roof, facade, support, etc.) can bear the module system load.
• Canadian solar modules have been qualified for Application Class A (equivalent to Safety Class II requirements). Modules rated under this class should be used in systems operating at voltage above 50V or power above 240W, where general contact access is anticipated.
• Canadian Solar standard modules have been certified as Type1 or Type 2 according to UL 61730 and Class C according to IEC 61730-2 for fire class performance, please refer to the datasheet or the product nameplate for the detailed types.
• Consult your local authority for guidelines and requirements for building or structural fire safety.
  UL 61730 SYSTEM FIRE RATING REQUIREMENTS
• Photovoltaic systems composed of UL 61730 certified modules mounted on a UL 2703 certified mounting system should be evaluated in combination with roof coverings in accordance with UL 61730 standard, with respect to meeting the same fire classification as the roof assembly.
• Mounting systems with a System Fire Class Rating (Class A, B or C), tested in conjunction with “Type 1” or “Type 2” fire rated modules, are considered acceptable for use with Canadian Solar modules, provided that the mounting system does not violate any other requirements of this manual.
• Any mounting system limitations on inclination or accessories required to maintain a specific System Fire Class Rating should be clearly specified in the installation instructions and UL 2703 certification of the mounting system supplier.
• When installing modules, ensure the assembly is mounted over a fire resistant roof covering rated for the application.
• The fire rating for this module is only valid when the product is installed as specified in the mechanical mounting instructions.

ENVIRONMENTAL CONDITIONS

• PV modules are intended for use in general open-air climates, as defined in IEC 60721-2-1: Classification of environmental conditions Part 2-1: Environmental conditions appearing in nature. Temperature and humidity.
• It is recommended that PV modules are installed in an environmental temperature range of -40 °C to + 40 °C. For modules operating under such conditions, the 98th-percentile of the module operational temperature must be of 70 °C or lower. CS7L-MS-R modules are designed for application where the 98th-percentile of the module operational temperature is up to 80 °C.
• This environmental temperature range encompasses many locations and installation styles in these locations. Annex B provides the reader with modelled PV module temperature examples, at the 98th-percentile depending on the different mounting method and worldwide locations.
• Please consult the Canadian Solar technical support department for more information on the use of modules in special climates, such as an altitude greater than 2000m.

	Do not install modules near open flames or flammable materials.
	Do not immerse modules in water or constantly expose modules to water (either fresh or salt, i.e. from fountains, sea spray).

 

• Exposing modules to salt (i.e. marine environments) or sulfur (i.e. sulfur sources, volcanoes) incurs the risk of module corrosion.
• Do not expose modules and their connectors to any unauthorized chemical substances (e.g. oil, lubricant, pesticide, etc.), as modules may incur damages.
• Canadian solar modules have passed salt mist corrosion resistance test according to IEC 61701, but the corrosion may still occur on where the modules frame is connected to the bracket or where the grounding is connected. Should the installation location be near the ocean, Canadian solar recommends stainless steel or aluminum materials be used in the areas with direct contact with the PV modules, and the connection point should be protected with anti-corrosion measures. For more information, please contact Canadian solar technical support team.

INSTALLATION REQUIREMENTS

• Ensure that the module meets the general technical system requirements.
• Ensure that other systems components do not damage the module mechanically or electrically.
• Modules can be wired in series to increase voltage or in parallel to increase current. To connect modules in series, connect the cables from the positive terminal of one module to the negative terminal of the next module. To connect in parallel, connect the cables from the positive terminal of one module to the positive terminal on the next module.
• The quantity of bypass diodes in the module’s junction box provided may vary depending on the model series.
• Only connect the quantity of modules that corresponds to the voltage specifications of the inverters used in the system. In addition modules must not be connected together to create a voltage higher than the maximum permitted system voltage stated on the module nameplate, even under the worst local temperature conditions (see Table 1 for the correction coefficients that apply to open-circuit voltage).
• A maximum of two strings can be connected in parallel without using an over-current protection device (fuses, etc.) incorporated in series within each string. Three or more strings can be connected in parallel if an appropriate and certified over-current protection device is installed in series within each string. And it shall be ensured in the PV system design that the reverse current of any particular string is lower than the module maximum fuse rating at any circumstances.
• Only modules with similar electrical parameters should be connected in the same string to avoid or minimize mismatch effects in arrays.
• To minimize risk in the event of an indirect lightning strike, avoid forming loops with the wiring when designing the system.
• The recommended maximum series fuse rating is stated in a table in the Annex A.
• Modules should be safely fixed to bear all expected loads, including wind and snow loads.
• A minimum clearance of 6.5 mm (0.25 in) between modules is required to allow for thermal expansion of the frames.
• The small drainage holes on the underside of the module must not be blocked.

OPTIMUM ORIENTATION AND TILT

• To maximize the annual yield, please calculate the optimum orientation and tilt for PV modules in that specific installation site. The highest yields are achieved when sunlight shines perpendicularly onto the PV modules.

AVOID SHADING

• Even minor partial shading (e.g. from dirt deposits) reduces yields. A module can be considered to be unshaded if its entire surface is free from shading all year round. Sunlight should be able to reach at least the module even on the shortest day of the year.
• Constant shading conditions can affect module service lifetime, due to accelerated ageing of the encapsulation material and thermal stress on the bypass diodes.

RELIABLE VENTILATION

• Sufficient clearance (at least 102 mm (4.02 in)) between the module frame and the mounting surface is required to allow cooling air to circulate around the back of the module. In case of a corrugated roof, the minimum sufficient clearance is defined from the module frame to the highest peak of the roof surface. This also allows condensation or moisture to dissipate.
• CS7N-MS and CS7L-MS (Not for CS7L-MS-R) modules, when used in rooftop applications, should be installed in a way that ensures enough ventilation. The clearance between the lowest point of module and the roof surface MUST be equal to or greater than 102 mm, tilt angle of module-to-roof-surface should be equal to or greater than 15°, and wind shields or decorative sheets which will prevent ventilation around PV array are NOT allowed to be installed.

• According to UL 61730, any other specific clearance required for maintaining a system fire rating should prevail. Detailed clearance requirements pertaining to system fire ratings must be provided by your racking supplier.

5.1 MODULE WIRING

CORRECT WIRING SCHEME

• Cable management scheme should be reviewed and approved by the EPC contractor; in particular required cable lengths should be cross-checked considering the specificities of the tracker structure like bearing house gaps. If longer cable or additional jumper cable is requested, please contact Canadian Solar’s sales representative in advance.
• Ensure that the wiring is correct before starting up the system. If the measured open circuit voltage (Voc) and short-circuit current (Isc) differ from the specifications, this indicates that there is a wiring fault.
• When modules have been pre-installed but the system has not been connected to the grid yet, each module string should be kept under open-circuit conditions and proper actions should be taken to avoid dust and moisture penetration inside the connectors.
• In case where a cable connection method not included in the below table is used, please confirm the suitable cable length with Canadian Solar’s sales representative.
• For different CSI module types, Canadian Solar offers optional cable specifications lengths to match various system configurations. Recommended system cable schemes are shown in table 2 & 3 below.

Table 2: System Cable Scheme for CS3U / CS3K / CS3W / CS3L / CS3LA / CS3LB / CS3Y / CS3N / CS3S / CS3SA / CS6W / CS7N / CS7L modules

Module types	Standard cables
CS3U-P, CS3K-P, CS3W-P, CS3W-MS, CS3L-P, CS3L-MS, CS3LA-MS, CS3LB-MS CS3Y-P, CS3Y-MS, CS3N-MS, CS3SA-MS, CS6W-MS, CS7N-MS, CS7L-MS, CS7L-MS-R	Portrait two rows installation Note: Adjacent two modules (up and down) need to be rotated 180 degrees
	Portrait one row installation
	Landscape installation Note: Adjacent two modules (left to right) need to be rotated 180 degrees
CS3U-P, CS3K-P, CS3W-P, CS3W-MS, CS3L-P, CS3L-MS, CS3LA-MS, CS3LB-MS CS3Y-P, CS3Y-MS, CS3N-MS, CS3SA-MS, CS6W-MS	Leap-frog

 

Table 3: System Cable Scheme for CS1V / CS1VL / CS1A / CS1H / CS1K / CS1HA / CS1U / CS1Y modules

Module types	Standard cables
CS1V-MS, CS1VL-MS, CS1H-MS, CS1HA-MS, CS1U-MS, CS1Y-MS	Portrait two rows installation Note: Adjacent two modules (left to right) need to be rotated 180 degrees
	Portrait one row installation Note: Adjacent two modules (left to right) need to be rotated 180 degrees
	Landscape installation Note: Adjacent two modules (up and down) need to be rotated 180 degrees
	Leapfrog

The maximum distance between two adjacent module frames should be within 50 mm (1.96in) for the side with mounting clamps, and within 25 mm (0.98in) for the side without mounting clamps, in order to meet the system cable scheme.

 

CORRECT CONNECTION OF CONNECTORS

• Make sure that all connections are safe and properly mated. The PV connector should not be subject to stress from the exterior. Connectors should only be used to connect the circuit. They should never be used to turn the circuit on and off.
• Connectors are not waterproof when unmated. When installing modules, connector should be connected to each other as soon as possible or appropriate measures (like using connector endcaps) should be taken to avoid moisture and dust penetrating into the connector.
• Do not connect different connectors (brand and model) together.
• Do not clean or precondition the connectors using lubricants or any unauthorized chemical substances.

USE OF SUITABLE MATERIALS

• Only use dedicated solar cable and suitable connectors (wiring should be sheathed in a sunlight-resistant conduit or, if exposed, should itself be sunlight-resistant) that meet local fire, building and electrical regulations. Please ensure that all wiring is in perfect electrical and mechanical condition.
• Installers may only use single-conductor cable listed and labeled as or PV wire which is 90°C wet rated in North America, and single conductor cable with a cross section area of at least 4 mm² (12 AWG), 90°C wet rated in other areas (i.e. IEC 62930 approved), with proper insulation which is able to withstand the maximum possible system open-circuit voltage. For CS7N-MS, CS7L-MS and CS7L-MS-R, Canadian Solar recommends the use of a copper wire of at least 6mm2 (10AWG) section.
• Only copper conductor material should be used. Select a suitable conductor gauge to minimize voltage drop and ensure that the conductor ampacity complies with local regulations (i.e. NEC 690.8(D)).

CABLE AND CONNECTOR PROTECTION

• Secure the cables to the mounting system using UV-resistant cable ties. Protect exposed cables from damage by taking appropriate precautions (e.g. placing
  them inside a metallic raceway like EMT conduit). Avoid exposure to direct sunlight.
• A minimum bending radius of 60 mm (2.36 in) is required when securing the junction box cables to the racking system.
• Protect exposed connectors from weathering damage by taking appropriate precautions. Avoid exposure to direct sunlight.
• Do not place connectors in locations where water could easily accumulate.

5.2 GROUNDING

• For grounding requirements in North America, a module with exposed conductive parts is considered to comply with UL 61730 only when it is electrically grounded in accordance with both the instructions presented below and the requirements of the National Electrical Code. Any grounding means used with Canadian Solar modules should be NRTL certified to UL 467 and UL 2703 standards. Please consult our technical service team for the formal approval process.
• For grounding requirements in other areas, although the modules are certified to Safety Class II, we recommend them to be grounded and that module installation should comply with all applicable local electrical codes and regulations. Minimum size of equipment grounding conductors for ground raceway and equipment from NEC 690.8(D) should be considered. Grounding connections should be installed by a qualified electrician. Connect module frames together using adequate grounding cables: we recommend using 4-14 mm² (AWG 6-12) copper wire. Holes provided for this purpose are identified with a grounding symbol (IEC 61730-1). All conductive connection junctions must be firmly fixed.
• Do not drill any extra ground holes for convenience as this will void the modules warranty.
• All bolts, nuts, flat washers, lock washers and other relevant hardware should be made of stainless steel, unless otherwise specified.
• Canadian Solar does not provide grounding hardware.
• The grounding method described below is recommended for Canadian Solar.

GROUNDING METHOD: BOLT + TOOTHED NUT + CUP WASHER.

• A grounding kit containing an M5 (3/16") SS cap bolt, an M5 (3/16") SS flat washer, an M5 (3/16") SS cup washer, and an M5 (3/16") SS nut (with teeth) is used to attach copper grounding wire to a pre-drilled grounding hole on the frame (see image above). The grounding holes are located at the upper and lower edges of the long side frame, close to the module short sides.
• Mounting rail designs should be such to allow easy access to the grounding holes located on the long side of the frame, in order to enable the equipment grounding function when required.
• Place the wire between the flat washer and the cup washer. Ensure that the cup washer is positioned between the frame and the wire with the concave side up to prevent galvanic corrosion. Tighten the bolt securely using the SS toothed nut. A wrench may be used to do this. The tightening torque is 3-7 Nm (2.2-5.2 ft-lbs).

6.0 MOUNTING INSTRUCTIONS

The applicable regulations pertaining to work safety, accident prevention and securing the construction site must be observed. Workers and third party personnel shall wear or install fall arrest equipment. Any third party need to be protected against injuries and damages.

• The mounting design must be certified by a registered professional engineer. The mounting design and procedures must comply with all applicable local codes and requirements from all relevant authorities.
• The loads described in this manual correspond to test loads. For installations complying with UL 61730 and IEC 61215-2:2016, a safety factor of 1.5 should be applied for calculating the equivalent maximum authorized design loads. Project design loads depend on construction, applicable standards, location and local climate. Determination of the design loads is the responsibility of the racking suppliers and/or professional engineers. For detailed information, please follow local structural code or contact your professional structural engineer.
• Use appropriate corrosion-proof fastening materials. All mounting hardware (bolts, spring washers, flat washers, nuts) should be hot dip galvanized or stainless steel.
• Use a torque wrench for installation.
• Do not drill additional holes or modify the module frame. Doing so will void the warranty.

WHEN CLAMPS ARE USED AS FIXING MATERIAL

• Install and tighten the module clamps to the mounting rails using the torque stated by the mounting hardware manufacturer. System designer and installer are responsible for load calculations and for proper design of support structure. It is recommended to use a torque
  wrench for installation. Tightening torques must respectively be within 16~20 Nm (11.8~14.75 ft-lbs) for M8 x 1.25-Grade 8.8 (5/16”-18 Grade B7) galvanized or A2-70 stainless steel coarse thread bolts, depending on bolt class. The yield strength of bolt and nut should not be less than 450 MPa.
• Clamp material should be anodized aluminum alloy or steel of appropriate grade.
• Clamp positions are of crucial importance for the reliability of the installation, the clamp centerline must only be positioned within the authorized position ranges indicated below, depending on the configuration and load.

6.1 MOUNTING METHODS FOR FRAMED BIFACIAL MODULE (Bolting)

• The mechanical load test with these mounting methods were performed according to IEC 61215.
• Modules should be bolted to supporting structures through the mounting holes in the rear frame flanges only.
• Each module must be securely fastened at a minimum of 4 points on two opposite sides.
• M8 X 1.25 (5/16”) bolt and nut should be used.
• Plain washer size should be M8 with outer diameter 16 mm.
• The yield strength of bolt and nut should not be less than 450MPa.

Suitable bolt length should be chosen based on actual module frame height. For bifacial module with 30 mm frame height, our recommended maximum bolt length is 20 mm in order to properly insert the bolts through the mounting hole. The system designer is responsible to check that the racking supplier specified bolt length comply with above requirement and will not affect installation.

• Tightening torques should be within 16~20 Nm (11.8~14.75 ft-lbs) for M8 (5/16”) coarse thread bolts, depending on bolt class.
• In areas with heavy wind loads, additional mounting points should be used. The system designer and the installer are responsible for correctly calculating the loads and ensuring that the supporting structure meets all the applicable requirements.

Mounting method: Bolting

• Modules should be bolted at the following hole locations depending on the configuration and loads:

Table 5: Approved bolting methods

Inner four holes installation method A	Middle four holes installation method A	Outer four holes installation method A
Inner four holes installation method B	Middle four holes installation method B

 

 

6.2 MOUNTING METHOD: CLAMPING

• The mechanical load test with these mounting methods were performed according to IEC 61215.
• Top or bottom clamping methods will vary and are dependent on the mounting structures. Please follow the mounting guidelines recommended by the mounting system supplier.
• Each module must be securely fastened at a minimum of four points on two opposite sides. The clamps should be positioned symmetrically. The clamps should be positioned according to the authorized position ranges.
• Install and tighten the module clamps to the mounting rails using the torque stated by the mounting hardware manufacturer. M8 X 1.25 (5/16”) bolt and nut are used for this clamping method.
• Tightening torques should be within 16~20 Nm (11.8~14.75 ft-lbs) for M8 (5/16”) coarse thread bolts, depending on the bolt class. For the bolt grade, the technical guideline from the fastener suppliers should be followed. Different recommendations from specific clamping hardware suppliers should prevail.
• The system designer and installer are responsible for load calculations and for proper design of support structure.
• Canadian Solar’s warranty may be void in cases where improper clamps or unsuitable installation methods are found. When installing inter-modules or end-type clamps, please take the following measures into account:
  1. Do not bend the module frame.
  2. Do not touch or cast shadows on the front glass.
  3. Do not damage the surface of the frame (to the exception of the clamps with bonding pins).
  4. Ensure the clamps overlap the module frame by at least 10 mm (0.4 in) for CS6W, CS7N and CS7L, 5mm (0.2in) for others.
  5. Overlap in length by at least:
     
     1. 80 mm (3.15 in) when uplift load > 2400 Pa is required.
     2. 40 mm (1.57 in) when uplift load ≤ 2400 Pa is required.
  6. Ensure the clamp thickness is at least 3 mm (0.12 in).

• Clamp material should be anodized aluminum alloy or stainless steel.
• Clamp positions are of crucial importance for the reliability of the installation. The clamp centerlines must only be positioned within the ranges indicated in table below, depending on the configuration and load. For configurations where the mounting rails run parallel to the frame, precautions should be taken to ensure the bottom flange of the module frame overlaps the rail by 15 mm (0.59 in) or more.

6.2.1 Four clamps on long side of frame and rails perpendicularly to the long side frame

Module Types	Max Mechanical Load (Pa)
	+2000/ -2000	+2400/ -2400	+3600/ -2400	+5400/ -2400	+5400/ -3600	+7000/ -5400
	A1 Range (mm)
CS1H	0-219	220-440	/	/	270-330	/
CS1VL/CS1HA	0-219	220-440	/	270-330	/	/
CS1V	0-239	331-550	/	240-330	/	/
CS3K	0-239	331-550	/	/	240-330	/
CS3U/CS3W	/	340-550	/	/	410-490	/
CS1U	/	340-550	/	410-490	/	/
CS1Y	/	/	300-600	/	350-550	400-500
CS3L/CS3LA/CS3LB	/	331-550	/	/	240-330	/
CS3N	/	300-600	/	/	400-500	/
CS3Y/CS6W/CS3N/CS7L/CS7N	/	300-600	/	400-500	/	/
CS3SA	/	/	300-600	400-500	/	/

 

6.2.2 Four clamps on short side of frame and rails perpendicular to the long side frame.

Module Types	A Range (mm)
	0-200	200-250
	Max Mechanical Load (Pa)
CS3U	+1200/-1200	+1400/-1400
CS3W	+1000/-1000	+1200/-1200
CS3L	+2000/-2000	+2200/-2200
CS1Y	+1600/-1600	+1800/-1800
CS3N	+1400/-1400	+1600/-1600

 

6.2.3 Four clamps on long side of frame and rails parallel to the long side frame.

Module Types	Max Mechanical Load (Pa)
	+4000/-2400	+5400/-2400
	A1 Range (mm)
CS3U	/	410-490
CS3K/CS1V	240-330	/
CS1VL/CS1HA	270-330	/

 

6.2.4 Two clamps on the long side and two clamps on the short side of frame. Rails run perpendicular to the long side frame.

Module Types	Max Mechanical Load (Pa)
	+2400/-2400
	A1 Range (mm)	A2 Range (mm)
CS3U	300-550	200-250
CS3K	100-550	200-250

 

6.2.5 Four clamps on short side of frame and rails parallel to the long side frame.

Module Types	A2 Range (mm)
	0-200	170-210	200-250	230-250
	Max Mechanical Load (Pa)
CS1VL/CS1HA	/	/	+2400/-2400	/
CS1V	/	+2400/-2400	/	/
CS3K	/	/	+2000/-2000	/
CS3L	/	/	/	+2200/-2200
CS1Y	+1600/-1600	/	+1800/-1800	/
CS3N	+1400/-1400	/	+1600/-1600	/

 

6.2.6 Four clamp mounting on short side of frame.

Module Types	Max Mechanical Load (Pa)
	+2000/-2000	+2200/-2200	+2400/-2400
	A2 Range (mm)
CS1VL/CS1HA	/	/	0-250
CS1V	0-210	/	/
CS3K	0-200	200-250	/

 

6.2.7 Four clamp mounting on short side of frame, and an additional support bar placed below the center of the module.

Module Types	Max Mechanical Load (Pa)
	+5400/-2400
	A2 Range (mm)
CS1VL/CS1HA/CS3K/CS3U	200-250
CS1V	170-210

 

6.2.8 Six clamps on long side of frame and rails perpendicularly to the long side frame

Module Types	Max Mechanical Load (Pa)
	+5400/-2400	+5400/-3600	+6000/-4000
	A3 & A5 Range (mm)
CS1H	80-380	/	0-250
CS1U	250-350	/	/
CS3L	/	140-440	/
CS3K	/	/	80-380

 

6.2.9 Rail-less clamping

Landscape installation, clamping on long side frame
Module Type	Max Span	Max Cantilever length	Downforce	Uplift
CS3K/CS1H	72 inches (1.83 m)	24 inches (0.61 m)	2200 Pa	1400 Pa
	64 inches (1.63 m)	21.3 inches (0.54 m)	2400 Pa	1400 Pa
	48 inches (1.22 m)	16 inches (0.41 m)	3400 Pa	1800 Pa
	32 inches (0.81 m)	10.7 inches (0.27 m)	4800 Pa	2400 Pa
CS1Y	72 inches (1.83 m)	24 inches (0.61 m)	2650 Pa	2400 Pa
	64 inches (1.63 m)	21.3 inches (0.54 m)	2800 Pa	2400 Pa
	48 inches (1.22 m)	16 inches (0.41 m)	3850 Pa	3600 Pa
	32 inches (0.81 m)	10.7 inches (0.27 m)	5400 Pa	3600 Pa
CS3N	72 inches (1.83 m)	24 inches (0.61 m)	2200 Pa	2200 Pa
	64 inches (1.63 m)	21.3 inches (0.54 m)	2400 Pa	2200 Pa
	48 inches (1.22 m)	16 inches (0.41 m)	3000 Pa	2400 Pa
	32 inches (0.81 m)	10.7 inches (0.27 m)	3600 Pa	3600 Pa

 

Portrait installation, clamping on short side frame
Module Type	Max Span	Max Cantilever length	Downforce	Uplift
CS3K/CS1H	48 inches (1.22 m)	16 inches (0.41 m)	1800 Pa	800 Pa
	32 inches (0.81 m)	10.7 inches (0.27 m)	1800 Pa	1200 Pa
	24 inches (0.61 m)	8 inches (0.2 m)	1800 Pa	1800 Pa
CS1Y	48 inches (1.22 m)	16 inches (0.41 m)	1800 Pa	1800 Pa
	32 inches (0.81 m)	10.7 inches (0.27 m)	1800 Pa	1800 Pa
	24 inches (0.61 m)	8 inches (0.2 m)	2000 Pa	2000 Pa
CS3N	48 inches (1.22 m)	16 inches (0.41 m)	1600 Pa	1600 Pa
	32 inches (0.81 m)	10.7 inches (0.27 m)	1600 Pa	1600 Pa
	24 inches (0.61 m)	8 inches (0.2 m)	1800 Pa	1800 Pa

 

6.3 INSERTION SYSTEMS

• This mounting method has been certified by VDE and CSA, or qualified by Canadian Solar.
• Insertion methods can vary and depend on the mounting structures. The installer needs to follow the mounting guidelines recommended by the mounting system supplier. Each module must be securely maintained through all its length on two opposite sides. Install and tighten the insertion profiles to the support structure using the hardware and instructions provided by the mounting system manufacturer. The system designer and installer are solely responsible for load calculations and for the proper design of support structure.
• Canadian Solar warranty may be void in cases where improper insertion systems or unsuitable installation methods are found. When installing insertion profiles, please take the following measures into account: 
  1. 1. 1. Do not bend the module frame.
        2. Do not touch the front glass or cast shadow onto it.
        3. Do not damage the surface of the frame.
        4. Ensure that the insertion profiles overlap the module frame by at least 10 mm (0.39 in).
        5. Ensure that the module frame (C-shape) overlaps the insertion profiles by at least 15 mm (0.59 in).
        6. Ensure insertion profile thickness and tolerances suit module thickness.

Insertion Method A	Insertion Method B	Insertion Method C
Two insertion profiles run parallel to long side frame.	Two insertion profiles run perpendicularly to long side frame.	An additional support bar used with clamps

6.4 MOUNTING METHODS WITH SINGLE-AXIS TRACKER

• The bolts and clamps used in this section should follow the requirements in 6.1 and 6.2.
• Under any conditions the junction box should not become in contact with the subjacent racking structure except for the torque tube under high loading. For any single axis tracker installation method with portrait one row, bearing house cannot be allowed to locate in junction box position.
• If any racking structures, especially bearing house, have to be located under the modules, any racking structure shall not higher than frame C side.

• If your tracker design cannot meet the above distance requirement, please contact Canadian Solar technical support department in writing for advices.

Tracker 1P Bolting method

• Install and tighten the module clamps to the mounting rails using the torque stated by the mounting hardware manufacturer. M6 X 1 (1/4”) or M8 X 1.25 (5/16”) bolt and nut are used for this bolting method.
• Tightening torques should be 6~9 Nm (4.5~6.6 ft-lbs) M6 X 1 (1/4”) coarse thread bolts for 10 X 7 mounting hole, M8 X 1.25 (5/16”) for 14 X 9 mounting hole, depending on bolt class.

	Module type	Mounting hole space (mm)	Fixed mounting hole location	Plain washer outer diameter (mm)	Distance H (mm)	Test load (Pa)
	CS6W-MS	A1-A3: 400	A1, A2, A3, A4	18	>40	+1600/-1600
					≤40	+2000/-1800

 

Tracker 1P Clamping method

Overlap width between clamp and frame: Frame top side ≥ 10mm Frame bottom side ≥ 15mm	Module type	B Value (mm)	Clamp length C (mm)	Distance H (mm)	Test load (Pa)
	CS6W-MS	≥400	≥40	≤40	+1600/-1600

 

Tracker 2P Bolting method

	Module type	Mounting hole space (mm)	Mounting hole location	Plain washer outer diameter (mm)	Test load(Pa)
	CS6W-MS	A1-A3: 400 B1-B3: 790	B1, B2, A3, A4	18	+1600/-1600
			B1, B2, B3, B4	18	+1800/-1800

The allowable maximum twist angle of the module is 0.5 degree.

• Please contact the tracker manufacturer and Canadian Solar’s technical support department for details in regard to specific projects.

7.0 MAINTENANCE

• Do not make modifications to any component of the PV module (diode, junction box, connectors or others).
• Regular maintenance is required to keep modules clear of snow, bird droppings, seeds, pollen, leaves, branches, dirt spots, and dust.
• Modules with sufficient tilt (at least 15°), generally may not require cleaning (rain will have a self-cleaning effect). If the module has become soiled, wash with water and a non-abrasive cleaning implement (sponge) during the cool part of the day. Do not scrape or rub dry dirt away, as this may cause micro scratches.
• Snow should be removed using a soft brush.
• Periodically inspect the system to check the integrity of all wiring and supports.
• To protect against electric shock or injury, electrical or mechanical inspections and maintenance should be performed by qualified personnel only.

8.0 Module Cleaning Guidelines

This manual covers the requirements for the cleaning procedure of Canadian Solar‘s photovoltaic modules. The purpose of these cleaning guidelines is to provide general information for cleaning Canadian Solar modules. System users and professional installers should read these guidelines carefully and strictly follow these instructions.
Failure to follow these instructions may result in death, injury or damage to the photovoltaic modules. Damages induced by inappropriate cleaning procedures will void Canadian Solar warranty.

SAFETY WARNING

• Cleaning activities create risk of damaging the modules and array components, as well as increasing the potential electric shock hazard.
• Cracked or broken modules represent an electric shock hazard due to leakage currents, and the risk of shock is increased when modules are wet. Before cleaning, thoroughly inspect modules for cracks, damage, and loose connections.
• The voltage and current present in an array during daylight hours are sufficient to cause a lethal electrical shock.
• Ensure that the circuit is disconnected before starting the cleaning procedure as contact with leakage of electrically active parts can result in injury.
• Ensure that the array has been disconnected to other active components (such as inverter or combiner boxes) before starting with the cleaning.
• Wear suitable protection (clothes, insulated gloves, etc.).
• Do not immerse the module, partially or totally, in water or any other cleaning solution.
• Rear side cleaning of the modules is not required, if cleaning the rear of a module is desired, care should be taken to ensure there is no damage caused to the module by simply clearing the growth by hand or with a soft sponge.

HANDLING NOTICE

• Use a proper cleaning solution and suitable cleaning equipment.
• Do not use abrasive or electric cleaners on the module.
• Particular attention should be taken to avoid the module rear glass or frame to come in contact with sharp objects, as scratches may directly affect product safety.
• Do not use abrasive cleaners, de-greasers or any unauthorized chemical substance (e.g. oil, lubricant, pesticide, etc.) on the module.
• Do not use cleaning corrosive solutions containing hydrofluoric acid, alkali, acetone, or industrial alcohol. Only substances explicitly approved by Canadian Solar are allowed to be used for cleaning modules.
• For cleaning methods using rotating brush, please consult with Canadian Solar's technical support before using.
• Dirt must never be scraped or rubbed away when dry, as this will cause micro-scratches on the glass surface.

OPERATION PREPARATION

• Noticeable dirt must be rubbed away by gentle cleaning implement (soft cloth, sponge or brush with soft bristles).
• Ensure that brushes or agitating tools are not abrasive to glass, EPDM, silicone, aluminum, or steel.
• Conduct the cleaning activities avoiding the hottest hours of the day, in order to avoid thermal stress on the module.

Canadian Solar recommends the use of:

• Water with low mineral content
• Near neutral pH water
• The maximum water pressure recommended is 4 MPa (40 bar)

CLEANING METHODS

Method A: Compressed Air

Canadian Solar recommends cleaning the soft dirt (like dust) on modules just with air pressure. This technique can be applied as long as the method is efficient enough considering the existing conditions.

Method B: Wet cleaning

If excessive soiling is present on the module surface, a non-conductive brush, sponge, or other mild agitating method may be used with caution.

• Ensure that any brushes or agitating tools are constructed with non-conductive materials to minimize risk of electric shock and that they are not abrasive to the glass or the aluminum frame.
• If grease is present, an environmental friendly cleaning agent may be used with caution.

ANNEX A: MECHANICAL AND ELECTRICAL RATINGS

Standard Test Conditions are: Irradiance of 1000 W/m2, AM1.5 spectrum, and cell temperature of 25°C. The tolerance of electrical characteristics is respectively within ±3% for Pmax, and ±5% for Isc & Voc. Specifications are subject to change without notice.

 

Table A: Mechanical and electrical ratings under STC

The recommended maximum series fuse rating is stated in table A above.

 

ANNEX B: GUIDANCE ON MODULE TEMPERATURE FOR SEVERAL LOCATIONS

• The operational temperature of a PV module changes during the day and also from day to day throughout the year. The 98th-percentile temperature represents the temperature that is larger than 98% of all the temperatures, and consequently it is met or exceeded only 2% of the time.
• The 98th-percentile temperature is to be determined from measurements taken on hourly-basis, or even more frequently. For a standard year, the 98th-percentile temperature would be met or exceeded 175.2 hours.
• The operational module temperature is influenced by the environmental temperature but also by how the module is installed, as it may allow a more efficient ventilation. The graphics below from IEC 63126 show this influence.
• For Open-rack it can be seen how the 70°C are never exceeded in any of the locations, while for parallel to the roof mounted modules (not in-roof) this value can be surpassed for some locations.

Figure B.1 – 98th-percentile temperature for an open-rack, or thermally unrestricted

Figure B.2 – 98th-percentile temperature for a close-roof mounted

 

ANNEX C: INSTALLATIONS USING MODULE LEVEL POWER ELECTRONICS

• This section is applicable to all Canadian Solar standard module types referred to in this installation manual.
• Module-level power electronics (MLPE) are devices that can be incorporated into a solar system to improve its performance in certain conditions (especially where shade is present) and to reduce shock hazard for emergency responders. MLPE devices can be supplied as a ‘retro-fit’ system made by third-party supplier.
• Module certification testing does not include MLPE devices.
• When installing MLPE devices with Canadian Solar modules, follow the instructions of the MLPE supplier and the specific requirements given below. Ensure electrical parameters and limitations of the MLPE devices and the Canadian Solar modules are suitable for one another.
• Failure to comply with these instructions will void the Canadian Solar warranty.

INSTALLATION

• When choosing to mount the MLPE device to the module frame, follow the MLPE supplier instructions to ensure optimal mounting of the MLPE device and prevent any slippage during operation.
• Canadian Solar recommends the MLPE device be installed close to a corner of the module frame.
• When choosing to mount the MLPE device to the mounting structure, please refer to the instructions provided by the MLPE supplier.
• Do not cover the module nameplate or junction boxes when installing the MLPE devices on the rear of the modules.
• Do not use frame mounting holes to install the MLPE device.
• Do not drill extra holes in the frame to install the MLPE device.
• The distance between the MLPE device and the module backsheet should be larger than 20mm.

Figure C.1 - MLPE device installation zones

 

AMENDED EDITIONS AND DATES

• Rev 1.6 was amended and released on Apr, 2019
• Rev 1.7 was amended and released on May, 2019
• Rev 1.8 was amended and released on Sep, 2019
• Rev 1.9 was amended and released on Oct, 2019
• Rev 2.0 was amended and released on Dec, 2019
• Rev 2.1 was amended and released on Apr, 2020
• Rev 2.2 was amended and released on July, 2020
• Rev 2.3 was amended and released on Oct, 2020
• Rev 2.4 was amended and released on Jan, 2021
• Rev 2.5 was amended and released on March, 2021
• Rev 2.6 was amended and released on April, 2021
• Rev 2.61 was amended and released on April, 2021
• Rev 2.62 was amended and released on April, 2021
• Rev 2.7 was amended and released on June, 2021
• Rev 2.71 was amended and released on June, 2021
• Rev 2.8 was amended and released on July, 2021

 

CSI Solar Co., Ltd.
199 Lushan Road, SND, Suzhou, Jiangsu, China, 215129
www.csisolar.com

EN-Rev IM/GN-AM-EN/2.8 Copyright © July, 2021. CSI Solar Co., Ltd.